The machine

A fully integrated, portable flash-butt welding platform — engineered to perform in the field, monitored end to end, and built to last.

About The Machine

A workshop that
travels to the rail

Our flash-butt welding container packs a complete welding plant — power, hydraulics, control and safety systems — into a single transportable unit that deploys fast and operates anywhere.

Welds / Day 42+
Weight (with equipment) 38 tonnes
Hydraulic Pressure 350 bar
Operating Temperature 1100 °C
Engineering Features

Ten reasons it
holds up

01

Fully Integrated System

Power, hydraulics and controls in one unit — nothing to assemble on site.

02

Portable & Versatile

Transportable to any worksite and adaptable across track types and gauges.

03

Durable Construction

Built from hardened components to withstand continuous field operation.

04

Smart Safety Features

Interlocks and monitoring protect operators on every weld cycle.

05

Control & Monitoring

Real-time parameter tracking with digital logging for full traceability.

06

High Precision Welding

Tightly controlled flash-butt parameters for consistent, defect-free joints.

How It Works

From alignment
to verified weld

01

Alignment

Rail ends are precisely aligned and clamped within the welding head.

02

Flashing

Controlled electrical arcing heats the rail ends to welding temperature.

03

Forging

Hydraulic force fuses the ends into a single continuous section.

04

Finishing

The joint is trimmed, profiled and inspected to international spec.

See it in the field

Book a technical
walkthrough

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